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Converting KTA3-25 To KT4 Motor Controllers

 
 
 
 

Question:

My panel uses a KTA3-25 motor controller. What is the replacement for this device?

Answer:

KT4 Manual Motor Controllers are a direct replacement for KTA3-25 controllers with only a few exceptions.

In 2001 Sprecher + Schuh introduced the KT7 series of Motor Controllers. The KT7 is a superior design to the then popular KTA3 series of manual motor controllers. KT7 Series offers high KAIC ratings and is UL approved as a Type E motor control and protection device. The older KTA3 design gradually started to phase out in 2003 with more and more limited availability and UL changes affecting ratings. In 2005 it was discontinued completely. However, some users were still in need of the manual motor starter design the KTA3 represented.

To accommodate the KTA3 users, the KT4 Manual Motor Starters were introduced in 2004. The KT4 matched the KTA3 design almost perfectly except for some UL ratings. The old KTA3-25 was good up to 25 Amps, but UL changes limited the KT4 ratings to a maximum of 16 amps. The KT4 was designed to fit the same foot print, enclosures and accessories of the KTA3-25. Older panel designs can be outfitted with KT4 as a direct replacement for KTA3-25. Distributors with old KTA3 accessories and enclosures can use them with the KT4 controllers and vice versa (see cross reference chart below).

Almost all KTA3 products convert to a comparable KT4 catalog number. There is one important instance where KT4 is not a direct replacement for KTA3-25. The KTA3 series offered a current limiter accessory (KLT3-65) that, when placed in front of the KTA3, increased the fault current (KA) to the controller. Used in multi-motor starter panels, the current limiter was attached in series with compact bus bar. If a legacy control panel utilizes the KLT3-65, Sprecher & Schuh does not offer any direct replacement for that current limiter. The entire panel downstream from the KLT3-65 is in jeopardy and a new design using KT7 series controllers should be considered. Contact Technical Support immediately for design assistance.

Motor Controllers & Auxiliaries Catalog Number
KTA3 Series KTA4 Series
0.1 - 0.16 A KTA3-25-0.16A KT4-C2A-A16
0.16 - 0.25 A KTA3-25-0.25A KT4-C2A-A25
0.25 - 0.4 A KTA3-25-0.4A KT4-C2A-A40
0.4 - 0.63 A KTA3-25-0.63A KT4-C2A-A63
0.63 - 1 A KTA3-25-1A KT4-C2A-B10
1 - 1.6 A KTA3-25-1.6A KT4-C2A-B16
1.6 - 2.5 A KTA3-25-2.5A KT4-C2A-B25
2.5 - 4 KTA3-25-4A KT4-C2A-B40
4 - 6.3 A KTA3-25-6.3A KT4-C2A-B63
6.3 - 10 A KTA3-25-10A KT4-C2A-C10
10 - 16 A KTA3-25-16A KT4-C2A-C16
16 - 20 A KTA3-25-20A KTA7-25S-20A
20 - 25 A KTA3-25-25A KTA7-25S-25A
Auxiliary Contact Block (NO) KT3-25-PE1-10 KT4-C-AEA10
Auxiliary Contact Block (NO) PA Type KT3-25-PE2-10 KT4-C-AEA210
Auxiliary Contact Block (NC)  KT3-25-PE1-01 KT4-C-AEA01
Auxiliary Contact Block (NC) PA Type KT3--25-PE2-01 KT4-C-AEA201
Auxiliary Contact Block (NOEM) KT3-25-PE-L10 No cross
Two pole Auxiliary Contact Block (NO/NC) KT3-25-PA-11 KT4-C-ASA11
Two pole Auxiliary Contact Block -(NO/NC) KT3-25-PA-20 KT4-C-ASA20
Two pole Auxiliary Contact Block -(NO/NC) KT3-25-PF-02 KT4-C-ASA02
Trip Indicator (NO) Internal Add On KT3-25-PF-10 No cross
Trip Indicator (NC) Internal Add On KT3-25-PF-01 No cross
Undervoltage Release Module KT3-25-UA-*
KT4-C-UX*
Shunt Release Module KT3-25-AA-* KT4-C-SX*
Current Limiter KTL3-65-N No cross
Adaptor Plate KT3-25-AS KT4-C-N12
Locking Fixture KTA3-25-DSC KT4-C-M3
Connecting Module KT3-NW23 KT4-C-PNC23
Enclosure Surface Mount General Purpose (IP41) KT3-25-KA KT4-C-EA41
Enclosure Surface Mount Watertight (IP55) KT3-25-KAZ KT4-C-EA55
Enclosure Flush Mount General Purpose (IP41) - KT4-C-EE41
Enclosure Flush Mount Watertight (IP55) - KT4-C-EE55
Enclosure Locking Fixture KT3-25-DS KT4-c-M3E
Enclosure Membrane KT3-25-DM KT4-c-N18
Compact Bus Bar 45mm - 2 controllers ?KT3-25-DB-45-2 KT4-C-W452
Compact Bus Bar 45mm - 3 controllers KT3-25-DB-45-3 KT4-C-W453
Compact Bus Bar 45mm - 4 controllers KT3-25-DB-45-4 KT4-C-W454
Compact Bus Bar 45mm - 5 controllers KT3-25-DB-54-2 KT4-C-W455
Compact Bus Bar 54mm - 2 controllers KT3-25-DB-54-3 KT4-C-W542
Compact Bus Bar 54mm - 3 controllers KT3-25-DB-54-4 KT4-C-W543
Compact Bus Bar 54mm - 4 controllers
KT3-25-DB-54-5 KT4-C-W544
Compact Bus Bar 54mm - 5 controllers
KT3-25-DB-54-5 KT4-C-W545
Supply Block
KT3-25-A2 No cross
Supply Block
KT3-25-A3 KT4-C-WT
Blank Space Bus Bar Cover KT3-25-DBA KT4-C-WS

For additional information please contact your nearest authorized distributor, sales representative, or call our customer service or technical support lines.

Manual motor controllers UL tested and suitable for a variety of circuit control and protection needs

Related Links

KT4 has been replaced by KT5 Manual Motor Controllers

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